Whole Body Color Scanner Disassembly

Many of the parts described herein are very heavy; care and proper equipment should be used to put them in place. All of the parts contain either carefully aligned or sensitive electronic assemblies. Take extreme care not to damage or jar the systems.

Cyberware recommends that the disassembly of the Whole Body platform be performed by a factory-trained technician. This guide may be used to aid in the process of disassembly when a technician is not available. Many of the parts are very heavy and very sensitive; care and proper equipment should be used during this procedure. It is required that, at least, 3 able-bodied persons are available to disassemble this platform effectively.

We highly recommend that you consult with Cyberware Support before you begin the disassembly process.

Required Tools

• M5 Hex Wrench
• M6 Hex Wrench
• Modified M6 Hex Wrench
• Small Flathead Screwdriver

Procedure

1. Move all crates to the tear-down location.
2. Lower the scan heads to the shipping position.
3. Power down the system:
1. Turn the scanner power switch to the 0 position.
2. Turn the lighting power switch to the 0 position.
3. Shut down the workstation.

PCU Front Panel

4. Unplug the system from the AC outlet.
5. Disconnect the main scanner cables, P1 and P2, from the control box cables.

PCU Cabling

There is no need to disconnect the following cables:

• P7
• P8
• P10
6. Disconnect the SCSI cable from the workstation (if this is a SCSI-based scanner).
7. Secure the AC power cords and the pendant inside the podium control unit.
8. Place the front and back covers onto the podium control unit and move it aside.
9. Unplug the lighting assembly power cords from the power supply extension box.
10. Remove the lamps from the lamp bases and set them aside in a safe, untraveled area.
11. Place the lamp bases into the shipping crate.
12. Place the lamps into the shipping crate.
13. Close and seal the lighting assembly crate.
14. Move the subject platform and subject platform step away from the trusses.
15. Place the subject platform step into the crate upside-down. Do not place the subject platform into the crate as yet.
16. Install a dust cover over each scan head.

NOTE:
The next procedure, which concerns removing and packing the scan heads, should be completed in order, from Scan head 0 to scan head 1 to scan head 2, then to scan head 3.

17. Locate the shipping crate for the scan head and move the crate near to the scan head.
18. Remove the shipping handle from the crate and attach it to the scan head.
1. Tip the wide side of the handle over the front of the scan head, then slowly lower the narrow side of the handle over the back of the scan head.

Position the Shipping Handle

2. Attach the handle to the scan head with four (4) M5 × 25 bolts using the M5 wrench.

Attach the Shipping Handle

19. Disconnect the data cable and power cable from the back of the scan head. The data cable connector should be loosened with a small flathead screwdriver.

Detach Scan Head Cables

20. Remove the four (4) bolts that secure the scan head to the support arm, using an M5 hex wrench.

Scan Head Removal

At least two (2) people are required to steady the scan head using the shipping handle for this process. The assistants should apply a light pressure toward the mounting bracket.

When all four (4) bolts have been removed, the scan head will be hinging on two (2) very small pins. The assistants should be very steady and careful at this time to minimize the risk of damaging the scan head.

Scan Head Removal

21. Slowly place the scan head into the crate face-up.
22. Close and seal the crate.
23. Repeat this process for scan heads 1, 2, then 3.
24. Remove the bolts and washers that secure the support arms to the motion carriage using an M5 wrench. The four (4) bolts are on the under-side of each motion carriage.

Arm on Motion Carriage

25. Place the support arms into the shipping crate.
26. Close and seal the support arm shipping crate.
27. Secure the motion carriage cables to vertical truss 0 & 1 using a bungee cord.
28. Lower the support feet at the bottom of vertical truss 0 & 1.

NOTE:
Two (2) assistants should steady the vertical truss during the following two steps. It is very important that no person holds or applies any pressure to the lead screw.

29. Using the modified M6 wrench, remove the bolts from the upper mounting bracket on the horizontal truss.
30. Remove the bolts from the lower mounting brackets on the horizontal truss using the modified M6 wrench.

Mounting Bracket

31. Lift the vertical truss until it is clear of the mounting ball and stand it on the support feet away from the horizontal truss.
32. Place the vertical truss motor-side up in the shipping crate.

The motor should be on the right side of the vertical truss as one looks from the bottom of the truss.

33. Close the lid and seal the crate, ensuring that the foam pieces on the crate lid clear the motor.
34. Place a block under the horizontal truss near vertical truss 2 & 3 so that the horizontal truss is supported. This will prevent tensioning of the mounting bracket bolts while they are being removed.

Support Block

35. Repeat the process above for vertical truss 2 & 3.
36. Remove the thirty-six (36) M6 × 25 bolts that secure the truss legs to the horizontal truss using an M5 hex wrench.

Truss Legs

Care should be used to compensate for the internal stress in the leg assembly while removing the last bolt from each joint. Push the leg in a direction that allows the bolts to be removed with binding.

37. Place the truss legs into the crate with the subject platform.
38. Put the horizontal truss into a crate and seal that crate.
39. Place into the subject platform step (already in a crate) the toolbox, hardware, support blocks, etc.
40. Put the subject platform into the crate, directly over the subject platform step, using the guides inside the crate.
41. Close and seal the crate.